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Wednesday 16 April 2014

RFID Making Fresh Produce Cool

Cold ChainI have to admit that I buy organic milk, not just because I think it’s healthier for my family, but because I can stock up on it without the risk that it’ll go bad before we use it. Why does organic milk have such a longer shelf-life than regular milk? Maybe they’ve figured out something that the others haven’t. Maybe it’s Intelleflex.
Recently, the company developed what they call the Cool Chain Quick Scan. It helps farmers and shippers identify spots in their temperature-controlled supply chain - or cold chain - to improve freshness. This may sound familiar to you because during our 100 Uses of RFID program, we blogged about RFID enabling temperature tracking in real-time for sensitive, pharmaceutical shipments. Now we learn about it being used to track produce temperatures, which makes a ton of sense. 
The time for fresh produce to be harvested, cooled, processed and shipped can vary by hours and is influenced by several external factors beyond the farm. Air temperatures of refrigerated vehicles add to the complexity because they vary significantly, potentially causing the food to go bad before it reaches the store. That could explain the condition of the avocados I see in my supermarket.
The Cool Chain Quick Scan replaces guesswork, visual inspections and First In/First Out inventory methods, with a snapshot of the cold chain. It identifies, measures and documents the impact of the temperatures on the produce. The monitoring is continuous - from the field, to the pack house, through distribution, and finally the retail store. It sounds tedious, but with RFID, it’s easy and cost-effective.
RFID tags that use light, temperature and humidity sensors, are placed on the produce and processed as usual. For example, tags could be placed with produce in the field during harvest, or in pallets being transported from the pack house to distribution centers. Readers and condition monitoring tags use battery-assisted, passive RFID to read through pallets and containers with precision. The tags are removed at the pack house and mailed back to Intelleflex for analysis that is included in a detailed report, including:
  • Temperature variation that the product is experiencing
  • Amount of shelf life lost due to temperature issues
  • Impact on customer satisfaction
  • Recommendations to improve temperature management
This level of reporting can help farmers, distributors and retailers develop cold chain best practices.
By transforming climate monitoring from trailer-, container- and warehouse-tracking devices to individual pallet tags, RFID can give fresh produce suppliers detailed visibility into the lifecycle of the produce. They can use this new found visibility and resulting best practices to reduce shrink and improve profitability. Every fresh produce supplier’s dream come through thanks to – of all things - RFID.

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